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DOLPHON CB-1114-A 25 kg, epoxy potting resin component A for impregnation and electrical protection, 2-part filled system, self-extinguishing UL94 V-0, 180°C thermal class
Description
DOLPHON CB-1114-A 25 kg is component A (resin) of a two-part, filled epoxy potting system for impregnating and protecting electrical parts. When mixed with a compatible hardener, it forms a self-extinguishing protective casting with good electrical properties, low shrinkage and excellent thermal-cycle resistance. DOLPHON CB-1114-A is used for potting and impregnating windings, transformers, coils, capacitors and other electrical components.
Advantages and unique features
- Component A of a 2-part potting/impregnation system (filled, halogen-free epoxy resin)
- Excellent resistance to thermal cycles and good water resistance
- Good electrical properties of the cured system
- Low shrinkage after curing (0.3%)
- Self-extinguishing system: UL94 V-0 (4 mm), file E317428
- Suitable up to class H applications; thermal class (20,000 h): 180°C
- Good heat dissipation (thermal conductivity after curing: 0.8 W/m·K)
- EN 45545-2 certified (HL levels depending on R22/R23 requirements)
Properties and applications
- Potting and casting: for stators, electrical magnets, transformers, electrical brakes, coils and capacitors
- Impregnation: for windings and components requiring good penetrating behavior
- Mix ratio: 100 : 13 by weight and 100 : 22 by volume (resin : hardener)
- Pot life: depends on the hardener (e.g., 80–110 min at 25°C with hardener C(a)-1114-B, 100 g sample)
- Process guidance: pre-heat the unit (110–120°C for 3 h), cool down to 40–50°C, then pour slowly to help minimize trapped air
- Curing: cures at room temperature; final properties can be reached faster by gelling at room temperature and then curing at 70°C for 3 h
Technical parameters
| Parameter | Value |
|---|---|
| Product | epoxy potting resin – component A (2-part system) |
| Resin colour (code) | CB-1114-A: black |
| Pack size | 25 kg |
| Specific gravity of resin (25°C) | 1600–1660 g/l |
| Viscosity of resin (Brookfield, 25°C) | 6000–10000 mPa·s |
| Recommended mix ratio (by weight) | 100 : 13 (resin : hardener) |
| Recommended mix ratio (by volume) | 100 : 22 (resin : hardener) |
| Pot life at 25°C (100 g) | 80–110 min (with hardener C(a)-1114-B) |
| Cure at 25°C (100 g) | initial: 3–4 h; full: 24 h (with hardener C(a)-1114-B) |
| Thermal class (20,000 h) | 180°C |
| Thermal conductivity (after curing) | 0.8 W/m·K |
| Thermal cycles resistance | 10 cycles: -60°C / +180°C |
| Hardness (Shore D, 25°C, after curing) | 80–90 |
| Shrinkage (after curing) | 0.3% |
| Dielectric strength (25°C) | 20–23 kV/mm |
| CTI | 600 V |
| Self-extinguishing | UL94 V-0 (4 mm), file E317428 |
Storage recommendations
Store resin and hardener components for up to 12 months in original sealed packaging, at a maximum of 30°C, protected from direct sunlight and heat sources. Component A may show crystallization; if so, gently warm the product to about 40°C and homogenize it thoroughly to restore initial properties.
FAQ
1) Can DOLPHON CB-1114-A be used on its own?
No. It is component A of a 2-part system and must be mixed with a compatible hardener to cure and reach final properties.
2) What is the DOLPHON C(a)-1114 system used for?
For potting and impregnating windings, transformers, coils, capacitors and other electrical components.
3) What mixing ratio is recommended?
100 : 13 by weight and 100 : 22 by volume (resin : hardener).
4) What is the pot life after mixing?
It depends on the hardener; for hardener C(a)-1114-B, 80–110 minutes at 25°C is stated (100 g sample).
5) Is the system self-extinguishing?
Yes, UL94 V-0 is stated for 4 mm thickness.
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