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DOLPHON CY-1114-A 5 kg, yellow epoxy potting resin component A for electrical impregnation and protection, 2-part system, UL94 V-0, 180°C thermal class
Description
DOLPHON CY-1114-A 5 kg is component A (resin) of a two-part, filled epoxy potting and impregnation system for electrical components. The resin offers good penetration behavior, low shrinkage after curing, and is designed for thermal-cycle and water resistance. DOLPHON CY-1114-A must be used together with a compatible system hardener to achieve the required final performance.
Advantages and unique features
- Component A of a 2-part potting/impregnation system (filled, halogen-free epoxy resin)
- Excellent resistance to thermal cycles and good water resistance
- Good electrical properties of the cured system
- Low shrinkage after curing (approx. 0.3%)
- Self-extinguishing system: UL94 V-0 (4 mm), file E317428
- Suitable up to class H applications; thermal class (20,000 h): 180°C
- Good heat dissipation (thermal conductivity after curing: 0.8 W/m·K)
- EN 45545-2 certified (HL levels depending on R22/R23 requirements)
Properties and applications
- Potting and casting: for stators, electrical magnets, transformers, electrical brakes, coils and capacitors
- Impregnation: for windings and electrical components
- Unit preparation (to reduce bubbles): pre-heat the unit at 110–120°C for 3 h, cool down to 40–50°C, then pour slowly
- Mixing: if sedimentation occurs, stir the resin to homogenize; mix with hardener slowly to avoid air entrapment (scrape vessel walls and bottom)
- Mix ratio: 100 : 13 by weight and 100 : 22 by volume (resin : hardener)
- Curing: cures at room temperature; final properties can be reached faster by gelling at room temperature and then curing at 70°C for 3 h
Technical parameters
| Parameter | Value |
|---|---|
| Product | epoxy potting resin – component A (2-part system) |
| Resin colour (code) | CY-1114-A: yellow |
| Pack size | 5 kg |
| Specific gravity of resin (25°C) | 1600–1660 g/l |
| Viscosity of resin (Brookfield, 25°C) | 6000–10000 mPa·s |
| Recommended mix ratio (by weight) | 100 : 13 (resin : hardener) |
| Recommended mix ratio (by volume) | 100 : 22 (resin : hardener) |
| Pot life at 25°C (100 g) | 80–110 min (with hardener C(A)-1114-B) |
| Thermal class (20,000 h) | 180°C |
| Thermal conductivity (after curing) | 0.8 W/m·K |
| Thermal cycles resistance | 10 cycles: -60°C / +180°C |
| Hardness (after curing, Shore D, 25°C) | 80–90 |
| Shrinkage (after curing) | 0.3% |
| Dielectric strength (25°C) | 20–23 kV/mm |
| CTI | 600 V |
| Water absorption (25°C) | 0.2–0.3% |
| Tensile strength (25°C) | 42–52 MPa |
| Flexural strength (25°C) | 63–73 MPa |
| Surface resistivity (25°C) | 8.1 × 1013 Ω |
| Volume resistivity (25°C) | 9 × 1014 Ω·cm |
| Self-extinguishing | UL94 V-0 (4 mm), file E317428 |
Storage recommendations
Store the resin (component A) for up to 12 months in original sealed packaging, at a maximum of 30°C, protected from direct sunlight and heat sources. Component A may show crystallization; if so, gently warm the product to about 40°C and homogenize it thoroughly to restore initial properties.
FAQ
1) What is DOLPHON CY-1114-A?
It is component A (resin) of a 2-part epoxy potting/impregnation system for electrical components.
2) What colour is the CY-1114-A variant?
The CY-1114-A code indicates a yellow resin.
3) What mix ratio is recommended?
100 : 13 by weight and 100 : 22 by volume (resin : hardener).
4) What thermal class is stated for the system?
A thermal class of 180°C (20,000 h) is stated, with suitability up to class H applications.
5) How can I reduce the risk of bubbles in the casting?
Pre-heat the unit at 110–120°C for 3 h, cool to 40–50°C, and pour the compound slowly.
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